Comprehensive Guide to Metal Roof Repair

Metal roofs, known for their durability and resistance to extreme weather conditions, require proper maintenance and timely repairs to maximize their lifespan. Understanding the causes of common issues and the appropriate repair techniques is crucial in preserving the integrity of your metal roof.

Identifying Common Metal Roof Problems

Leaks from Roofing Screws

Leaks in metal roofs often originate from the roofing screws. According to Spokane Roof Repair,  Proper installation is key, as mistakes like overdriving, underdriving, or incorrect angles can lead to leaks. Regular inspection for wear and tear on the rubber washers is essential for preventing water intrusion.

Stack Flashings and Leaks

Stack flashings, typically made from rubber, seal areas around vents or pipes on metal roofs. However, their lifespan is limited compared to the roofing materials, and they are susceptible to stress from temperature-induced contraction and expansion, which can cause breakage and leaks.

Issues with Missing Sealants

Sealants are crucial in the installation of metal roofs, particularly around ridge caps, Z-flashings, and roof transitions. Their durability is less than that of metal panels, necessitating regular maintenance to prevent leaks.

Problems with Curb Flashings

Curb flashings are used where HVAC systems are installed on metal roofs. Despite flashings, these areas are prone to leaks, especially as the flashings wear out over time.

Seams and Overlaps

Leaks can also occur at seams and overlaps on metal roofs. It’s critical to ensure these areas are properly sealed during installation. Capillary draws, or water moving through small gaps between steel sheets, can lead to leaks. Mastic and rubber seals are applied to fasteners during installation, but they can deteriorate over time.

Effective Repair Techniques for Metal Roofs

Utilizing Roof Sealants

Roof sealants offer a quick fix and short-term protection, sealing against UV radiation and moisture. They are effective for minor repairs to prevent more severe issues like rot and mildew.

Replacing Faulty Screws

Addressing leaks from screws involves removing and replacing them, especially if they are incorrectly driven or have failing gaskets. This process can be labor-intensive but is crucial for preventing leaks.

Applying Roof Coatings

Roof coatings, particularly for commercial roofs, help retain existing roofs without tear-off. They can significantly extend the roof’s lifespan, lasting 10 to 20 years depending on the system used.

Using Spray Foam Roofing

Spray polyurethane foam is an alternative that improves the lifespan of metal roofs, offering benefits not provided by traditional coating methods.

Considering Roof Replacement

In cases of significant damage or old age, a complete roof replacement may be necessary. Indicators for replacement include extensive rust, widespread leaking, or loose panels.

Special Considerations for Metal Roof Repairs

Metal roof repairs require careful consideration due to the risk of premature failure. The repaired area might undergo different levels of contraction and expansion compared to surrounding metal, leading to stress and potential failure. Safety is paramount, especially for DIY repairs. A detailed roof analysis and safety review should precede any repair work. Hiring a professional roofing contractor is often the safest option.


While metal roofs are resilient and long-lasting, they are not immune to issues like leaks. Timely and effective repairs, whether through sealants, screw replacement, coatings, or even a full replacement, are essential in maintaining the roof’s integrity. Always consult with a professional for comprehensive repairs to ensure the longevity of your metal roof.


Please enter your comment!
Please enter your name here